The product highlighted here is a terminal stud requiring thread rolling of 2 different thread sizes, knurling, heat treating and final finishing. Made of aluminum, it features a .406″ head diameter, and .040″ head height. The body/shoulder is .170″ in diameter and .453″ in length, while the shank/tenon has a diameter of .314″/.117″, and a length of .122″/1.116″, with tolerances of +/-.002″.
The initial order of 50,000 pieces was manufactured utilizing our cold heading, threading, and knurling capabilities. Once formed the studs were tumble deburred, vacuum heat treated, and received a clear, iridite finish.
To learn more about this project, or the processes used to manufacture it, contact us directly.
Cold Headed Aluminum Stud Specifications
Product Name
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Cold headed aluminum stud terminal
Machine Capabilities
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Semi-automatic unit that meets high production demands
Capabilities/Applied Processes
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Cold Heading
Threading
TumblingKnurling
Heat Treatment
Tightest Tolerance
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+/- .002″
Stud Terminal Dimensions
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Head Diameter: .406″ (10.3124 mm)
Head Height: .040″ (1.016 mm)Body/Shoulder Diameter: .170″ (4.318 mm)
Body/Shoulder Length: .453″ (11.5062 mm)Shank/Tenon Diameter: .314″/.117″
Shank/Tenon Length: .122″/1.116″
Finish
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Clear iridite
Features
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Collar Stud
Secondary Operations Applied
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Tumbling, vacuum heat treat, threading, knurling
Industry for Use
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Electronics