Position: Manufacturing Engineer – Fasteners
Department: Engineering
Location: Tyrone, PA (15 Minutes from Altoona, PA)
Compensation: Starting at $70,000 per year but negotiable based on Experience.
Position Summary:
The Manufacturing Engineer is responsible for developing, improving, and supporting manufacturing processes for fastener production, as well as new product quotations and introduction. This role focuses on manufacturing process selection and development for new products, process optimization, tooling design, and quality enhancement. The engineer will drive cross-functional collaboration to ensure safe, effective, efficient, and high-quality operations. The ideal candidate will bring a strong critical thinking and problem-solving mindset, a bias for action, and a passion for continuous improvement.
Key Responsibilities:
Quotations / Feasibility Review:
• Determine what materials, manufacturing process, and machine/resource groups are required to produce items requested for quotation or feasibility.
• Determine new tooling/equipment requirements and associated cost.
• Determine raw material (wire grade and size) recommended to meet customer specifications and match currently acquired material (where possible). Obtain cost of material for not-routinely purchased material.
• Obtain quotes for outside processing where needed.
New Product & Process Introduction:
• Collaborate with Engineering and Production teams to support the introduction of new fastener products and processes.
• Lead pilot runs, validate process performance, and ensure readiness for full-scale production.
• Create detailed documentation including process sheets, standard work, and SOPs.
Tooling & Equipment Development:
• Design and implement jigs, fixtures, tooling, and specialized machinery for fastener production.
• Collaborate with maintenance and external vendors on tooling and equipment upgrades or modifications.
• Specify and support the procurement of new equipment and manufacturing technologies.
Process Design & Optimization:
• Analyze current manufacturing processes for cold forming, machining, threading, plating, and heat treatment of fasteners.
• Identify opportunities for improving efficiency, reducing cost, and enhancing product quality.
• Develop and implement process improvements, including lean initiatives and automation solutions.
• Design and optimize production layouts, workflows, and work instructions.
Quality & Compliance:
• Work closely with Quality Control to ensure manufacturing processes meet product specifications and compliance standards.
• Support FMEA development, root cause analysis, and corrective/preventive action implementation.
• Monitor process capability and drive statistical process control (SPC) initiatives.
Data Analysis & Reporting:
• Collect and analyze data on process performance, downtime, scrap, and other key metrics.
• Prepare technical reports, cost justifications, and recommendations for process changes.
• Use data to support decision-making and process validation activities.
Cross-Functional Collaboration:
• Partner with Production, Quality, Maintenance, Supply Chain, and Safety teams to support plant operations and drive improvements.
• Provide technical support and training to operators and production staff.
• Stay up to date with advancements in fastener manufacturing technology and materials.
Qualifications:
• Bachelor’s degree in mechanical, manufacturing, or industrial engineering; or in lieu of a degree has substantial career experience in the fastener industry with knowledge of cold-heading, secondary machining, heat-treating, plating and other finishing operations.
• Proficiency in CAD software (AutoCAD).
• 1–5 years of manufacturing engineering experience in a production environment.
• Excellent problem-solving and communication skills.
• Proficiency in Microsoft Office Suite.
Work Environment & Physical Requirements
• Manufacturing floor environment with exposure to noise, moving machinery, and industrial lubricants
• Ability to stand for extended periods and lift up to 50 lbs
• Use of required personal protective equipment (PPE)