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Cold Headed Aluminum Stud Terminal for the Electronics Industry

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Cold Headed Aluminum Stud Terminal
Cold Headed Aluminum Stud Terminal

The product highlighted here is a terminal stud requiring thread rolling of 2 different thread sizes, knurling, heat treating and final finishing. Composed of aluminum, it features a .406" head diameter, and .040" head height. The body/shoulder is .170" in diameter and .453" in length, while the shank/tenon has a diameter of .314"/.117", and a length of .122"/1.116", with tolerances of +/-.002".

The initial order of 50,000 pieces was manufactured utilizing our cold heading, threading, and knurling capabilities. Once formed the studs were tumble deburred, vacuum heat treated, and received a clear, Iridite finish.

To learn more about this project, or the processes used to manufacture it, contact us directly.

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Cold Headed Aluminum Stud Specifications

Product Name Cold headed aluminum stud terminal
Part Description Custom riveting unit for high volume electrical switch assembly
Machine Capabilities Semi-automatic unit that meets high production demands
Capabilities/Applied Processes
Cold Heading
Threading
Tumbling
Knurling
Heat Treatment
Tightest Tolerance +/- .002"
Material Used Aluminum
Stud Terminal Dimensions
Head Diameter: .406" (10.3124 mm)
Head Height: .040" (1.016 mm)

Body/Shoulder Diameter: .170" (4.318 mm)
Body/Shoulder Length: .453" (11.5062 mm)

Shank/Tenon Diameter: .314"/.117"
Shank/Tenon Length: .122"/1.116"
Finish Clear Iridite
Features Collar Stud
Secondary Operations Applied Tumbling, vacuum heat treat, threading, knurling
Industry for Use Electronics

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